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Sludge Dewatering Equipment

Belt
Filter Press

A high-performance continuous sludge dewatering machine combining gravity thickening and mechanical pressing in one unit. Available in seven belt widths from 1,000 to 3,500 mm — high throughput up to 40 m³/h, low chemical and energy consumption, fully automatic operation with removable enclosure for clean, low-maintenance operation.

Belt Width
1000–3500 mm
Belt Speed
1.5–8.0 m/min
Capacity
3–26 m³/h
Roller Config
6 / 8 / 10 rollers
Belt Filter Press

What Is The
Belt Filter Press?

The Belt Filter Press is a high-performance continuous mechanical dewatering machine that integrates gravity thickening and belt pressing into a single compact unit. It is designed to deliver the best possible dewatering performance with high throughput, low chemical and energy consumption, clear filtrate, and high solids recovery.

Polymer-conditioned sludge enters through the inlet port and is spread evenly across the width of the gravity drainage zone, where free water drains through the lower filter belt under gravity. The thickened sludge is then progressively compressed in the wedge zone before entering the S-type multi-roller pressing zone, where upper and lower filter belts sandwich the sludge through rollers of decreasing diameter — applying increasing shear and compression force to extract the remaining water. The dewatered cake is discharged by scraper blades at the cake outlet. Both filter belts are continuously cleaned by a high-pressure spray wash system.

The machine features a removable enclosure — keeping the operating environment clean and hygienic while still allowing full maintenance access. Roller configurations of 6, 8, or 10 rollers are available to match sludge characteristics and required cake dryness.

Combined Thickening & Dewatering
GRAVITY ZONE — THICKENING
Free water drains through the lower belt by gravity. Feed solids increase from 1–5% to 10–15% DS before pressing begins.
WEDGE ZONE — PRE-COMPRESSION
Upper and lower belts converge, gently leveling and pre-compressing the sludge before entering the high-pressure rollers.
PRESSING ZONE — DEWATERING
S-type serpentine roller path applies progressive shear and compression. Final cake solids 15–35% DS depending on sludge type.
Typical Applications
  • Municipal wastewater treatment plant biosolids
  • Primary sludge and waste activated sludge (WAS)
  • Anaerobically and aerobically digested sludge
  • Industrial wastewater sludge — chemical, food, textile
  • Paper & pulp, tannery, and dyeing industry sludge
  • Mining, metallurgy, and coal washing slurry

Why Choose Our
Belt Filter Press

01

Best-in-Class Dewatering

High-performance dewatering system delivering optimal cake dryness. Thickening and pressing combined in one unit — achieving results equivalent to separate thickener plus press installations.

02

High Throughput

Capacity up to 40 m³/h (larger models). Continuous operation with belt speeds of 1.5–8.0 m/min — adjustable to balance throughput against desired cake dryness.

03

Low Chemical & Energy Cost

Optimized polymer conditioning and gravity pre-thickening reduce polymer consumption. Low drive motor power (1.5–4 kW) for a machine of this throughput capacity.

04

High Solids Recovery

Clear, low-turbidity filtrate. High solids capture efficiency minimizes solids returning to the treatment process via filtrate recycle — reducing overall plant load.

05

Fully Automatic Operation

Automated belt tensioning, belt tracking correction, and wash water control. Simple to operate and maintain — minimal operator attention required during continuous dewatering runs.

06

Removable Enclosure

Panels are removable for maintenance while providing full enclosure during operation — clean, hygienic working environment, odor containment, and protection of operators.

07

6 / 8 / 10 Roller Configuration

Roller count selectable to match sludge characteristics and required cake dryness — more rollers provide longer pressing time and drier cake output for difficult sludge types.

08

Auto Belt Tracking

Pneumatic belt alignment system automatically corrects belt drift during operation, ensuring consistent dewatering across the full belt width and preventing belt damage.

09

Continuous Belt Wash

High-pressure spray wash bars (≥ 0.5 MPa) continuously clean both filter belts after cake discharge — preventing blinding and maintaining stable filtration performance throughout operation.

How It Works

1

Gravity Drain

Polymer-conditioned sludge spreads across the lower belt. Free water drains by gravity, thickening the sludge from 1–5% to 10–15% DS.

2

Wedge Zone

Upper belt converges onto the sludge, gently leveling and pre-compressing it before the high-pressure roller section.

3

S-Type Pressing

Sludge is sandwiched between belts through decreasing-diameter rollers in an S-path — applying progressive shear and compression to squeeze out remaining water.

4

Cake Discharge

Doctor blades strip the dewatered cake from both belts. Belts are spray-washed clean before returning to the inlet for the next cycle.

Technical Parameters

Parameter SD1000SD1200SD1500SD2000 SD2500SD3000SD3500
Belt Width (mm) 1,0001,2001,5002,000 2,5003,0003,500
Belt Speed (m/min) 1.5 – 8.0 (adjustable)
Drive Motor Power (kW) 1.51.52.22.2334
Wash Water Consumption (m³/h) 3–56–109–1512–20 15–2518–3022–35
Wash Water Pressure (MPa) ≥ 0.5
Machine Weight — Empty (kg) 2,5003,5004,5005,500 7,0008,5009,500
Operating Weight (kg) 2,8004,0005,2506,500 8,2509,30011,500
Overall Dimensions L×W×H (mm) 4045×1310×1920 4045×1540×1920 4045×1810×1920 4045×3310×1920 4045×3310×1920 4045×3350×1920 4350×3850×2110
Hydraulic Throughput (m³/h) 3–98–1210–1414–18 15–2017–2320–26
Note: Hydraulic throughput depends on feed sludge type, solids concentration, and polymer conditioning. Roller configuration (6 / 8 / 10 rollers) selected per sludge characteristics. Wash water DN40 connection.

Dimension Diagram
& Components

Belt Filter Press Dimension Diagram

Key Installation Notes

  • Wash water supply: DN40 connection, minimum pressure ≥ 0.5 MPa
  • Sludge inlet port at top; cake outlet port on side (340 mm from end)
  • Press-zone filtrate drain outlet at base of frame
  • Filtrate collection pan (集液盘) integral to frame below pressing zone
  • Adequate floor drainage required below the machine for filtrate and wash water
  • Power supply: main power inlet at top of frame; check motor kW per model
Component Reference
1Main Press Roller — Large-diameter primary roller at the inlet of the pressing zone
2Upper Pressing Rollers — Series of progressively smaller rollers applying compression to the upper belt path
3Lower Pressing Rollers — Corresponding lower roller set forming the S-type pressing path
4Guide Rollers — Belt path guide rollers maintaining belt alignment through the pressing section
5Sludge Leveling Device (拨泥装置) — Spreads incoming sludge evenly across the full belt width
6Cake Discharge Unit (卸料装置) — Doctor blades stripping the dewatered cake from both belts
7Guide Drum (导向辊筒) — Belt return guide drum at the cake discharge end
8Wash Water System (清洗装置) — High-pressure spray bars cleaning both belts after cake discharge
9Drive Unit (驱动装置) — Motor and gearbox driving belt travel at variable speed
10Upper Tensioning Unit (上张紧装置) — Pneumatic tensioning of the upper filter belt
11Belt Tracking Corrector (纠偏装置) — Automatic pneumatic alignment correcting belt drift
12Lower Tensioning Unit (下张紧装置) — Pneumatic tensioning of the lower filter belt
13Filtrate Collection Pan (集液盘) — Collects press-zone filtrate for discharge via drain outlet
14Lower Pressing Rollers Group — Lower-path roller assembly of the S-type pressing section
15Inlet Feed Port — Sludge inlet connection at the top of the gravity drainage zone

Request A Quote
Or Technical Consultation

Tell us your sludge type, feed solids concentration, required throughput, and target cake dryness — we’ll recommend the right model and roller configuration for your application.