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Industrial Filter Equipment

Multi
Media
Filter

A pressure filter vessel employing three or more graded filtration media layers to deliver true depth filtration — removing suspended solids, turbidity, and fine particulates down to 5–25 micron from process water, wastewater, and industrial influent streams.

Vessel Diameter
1000–2500 mm
Filtration Rating
5–25 µm
Flow Capacity
8–45 m³/h
Shell Material
Q235B
Multi Media Filter Multi Media Filter Side View Multi Media Filter Detail

Depth Filtration
Across Multiple Media

The Multi Media Filter (MMF) is a pressure filter vessel that employs three or more filtration media of differing particle size and density, arranged in a reverse-graded bed. Water flows downward through progressively finer layers, removing suspended solids at each stage rather than only at the surface — a principle known as true depth filtration. This fundamentally extends service run times and filter capacity compared to conventional single-media sand filtration.

As water passes through the bed, each successive layer captures smaller particles until the treated effluent exits through the under-drain collection system. When the accumulated solids raise the differential pressure to the backwash trigger point, flow is reversed and the expanded bed releases trapped material, restoring filtration capacity. Graded support layers over the under-drain prevent media migration between cycles and ensure even flow distribution during both service and backwash.

Standard shell construction is carbon steel (Q235B) with internal epoxy coating. Stainless steel and FRP vessel options are available for corrosive service or specific process requirements.

Application Fields
  • Pre-treatment of industrial wastewater prior to discharge
  • Process and potable water production from surface or bore water
  • Pre-treatment upstream of reverse osmosis (RO) membranes
  • Pre-treatment upstream of demineralisation and ion exchange systems
  • Food, beverage, dairy, and pharmaceutical process water polishing
  • Cooling tower make-up water and recirculating water treatment
  • Mining and mineral processing water clarification
  • Swimming pool and aquatic facility filtration

Three-Layer
Media Bed

The graded media bed is the defining feature of MMF performance. Each layer is selected for its particle size and density so that — even after high-rate backwashing — the layers naturally re-stratify in their correct positions without manual intervention.

Layer 1
Anthracite Coal — Coarse, low-density top layer. Captures the majority of large suspended solids and provides initial turbidity reduction and organic adsorption.
Layer 2
Silica Sand — Medium-density mid layer. Removes smaller particles that pass through the anthracite bed, providing the primary fine-filtration stage.
Layer 3
Garnet / Magnetite — Dense, fine-grained bottom layer. Polishes the filtrate to the final effluent turbidity target, typically 5–25 µm residual particle size.
Support
Graded Gravel Under-Drain — Non-filtering support layer. Prevents media loss through the laterals and ensures uniform backwash distribution across the full vessel cross-section.

Why Choose This Filter

01 — FILTRATION

True Depth Filtration

Unlike surface-loading sand filters where solids accumulate only at the top, MMF captures particles throughout the entire depth of the media bed. This dramatically increases solids holding capacity and extends service runs between backwash cycles.

02 — PERFORMANCE

5–25 Micron Removal

The three-layer graded media configuration reliably filters particles to 10–25 µm under standard conditions, and can achieve as fine as 5 µm depending on vessel sizing, media depth, and flow rate arrangement — significantly outperforming single-media sand filtration (25–50 µm).

03 — BACKWASH

Self-Cleaning Backwash Cycle

Backwash is initiated automatically by differential pressure or timer. Reversed upflow expands the media bed and lifts trapped solids to the drain without manual intervention. Graded support layers prevent media migration; the bed re-stratifies naturally by density upon return to service.

04 — CONSTRUCTION

Robust Pressure Vessel

Carbon steel vessel (Q235B) with internal epoxy lining, designed for continuous pressure service. Flanged manways provide full internal access for media inspection and replacement. All nozzles, connections, and flanges are standard DN ratings for straightforward site integration.

05 — VERSATILITY

Broad Media Compatibility

Standard anthracite / silica sand / garnet combination suits the majority of municipal and industrial applications. For specific chemistries, greensand media can be substituted for iron and manganese removal, or activated carbon layers added for organic polishing and colour removal.

06 — OPERATION

Low Maintenance, Long Service Life

No moving parts within the vessel. Media typically requires replacement only every 5–10 years under normal operating conditions. Straightforward backwash procedure can be manual or fully automated, minimising operator involvement and maintenance costs over the equipment lifetime.

Service & Backwash Cycle

1

Pressurised Inflow

Water enters the top of the vessel and is evenly distributed over the media surface by an inlet distributor, ensuring uniform loading across the full vessel diameter.

2

Depth Filtration

Water flows downward through anthracite, sand, and garnet layers in sequence. Each layer removes progressively finer particles, utilising the full bed depth for solids storage.

3

Filtered Outlet

Clarified water exits through the header-and-lateral under-drain system at the vessel base and passes to downstream treatment or the point of use.

4

Backwash & Regeneration

When differential pressure reaches 10 psi above the clean-bed baseline, backwash is initiated. Reversed upflow expands the bed, releases trapped solids, and restores full filtration capacity.

Model Selection Table

Model Vessel Diameter (mm) Overall Height (mm) Inlet / Outlet Connection Backwash Connection Flow Capacity (m³/h) Shell Material
MS-GL1000 1000 2800 DN50 DN100 8 Q235B
MS-GL1200 1200 2800 DN65 DN125 10 Q235B
MS-GL1500 1500 2800 DN80 DN150 16 Q235B
MS-GL1800 1800 2800 DN80 DN200 23 Q235B
MS-GL2000 2000 2800 DN100 DN200 30 Q235B
MS-GL2500 2500 2800 DN100 DN200 45 Q235B
Note: Flow capacity based on standard hydraulic loading rate. Filtration to 5 µm achievable subject to media configuration and flow rate. Custom vessel diameters and stainless steel construction available on request.

General Technical Parameters

Parameter Value / Range
Design Working Pressure0.6 MPa (standard)
Design Temperature≤ 60 °C
Filtration Rating5–25 µm (media-dependent)
Hydraulic Loading Rate8–12 m/h (service); 25–35 m/h (backwash)
Clean-Bed Pressure Drop0.02–0.05 MPa (21–50 kPa)
Backwash Trigger ΔP0.07 MPa above clean-bed baseline
Backwash Duration10–15 min (typical)
Media Bed DepthAnthracite 400–600 mm / Sand 300–400 mm / Garnet 100–150 mm
Vessel MaterialQ235B carbon steel, internal epoxy-lined (SS304 / FRP on request)
Inlet / Outlet ConnectionsFlanged (per model — see selection table)
Note: Parameters are indicative. Detailed engineering data is provided with technical proposal based on site-specific feed water quality and flow requirements.

Vessel Structure
& Key Components

Multi Media Filter Structure Diagram

Installation & Commissioning Notes

  • Mount on a flat, reinforced concrete pad — verify floor load rating against vessel filled weight
  • Maintain minimum 800 mm clear access on all sides for valve operation and media access
  • Overhead clearance ≥ vessel height + 1,000 mm for manway access and media filling
  • Inlet supply pressure should be stable 0.3–0.6 MPa — install upstream pressure regulator if required
  • Backwash drain pipe to be sized to match backwash nozzle (DN100–DN200 per model)
  • Commission with full flush of clean water through media before service; discard first filtered volume
  • Set backwash timer and differential pressure switch before placing vessel in automatic service
Component Reference
1 Inlet Distributor — Spreads incoming flow evenly across the full media surface area, preventing channelling and ensuring uniform bed loading
2 Manway (Inspection Hatch) — Flanged access port for internal inspection, media sampling, and periodic media replacement
3 Anthracite Layer — Coarse, low-density top media; captures large suspended solids and provides organic adsorption across the upper bed zone
4 Silica Sand Layer — Medium-density mid layer; removes fine particles that bypass the anthracite stage and provides the primary depth-filtration zone
5 Garnet / Magnetite Layer — Dense, fine-grained bottom media; final polishing layer that delivers 5–25 µm effluent quality
6 Graded Gravel Support Bed — Non-filtering layer that supports the media, prevents media loss, and distributes backwash flow evenly
7 Header & Lateral Under-Drain — Perforated lateral pipe system that collects filtered effluent and distributes backwash water uniformly across the vessel base
8 Backwash Outlet Nozzle — Sized to control backwash flow rate and prevent media loss from the vessel during regeneration
9 Structural Support Legs — Four welded-steel legs with anchor-plate footings; sized for full vessel operating weight including water and media

Request A Quote
Or Technical Consultation

Tell us your flow rate, feed water turbidity, and downstream treatment requirements — we will recommend the right vessel size and media configuration for your application.